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ASQ Certified Quality Inspector Sample Questions:

1. You are on the production floor of a saw blade factory performing spot verifications of the in-process quality checks. At the saw-body grinding station the operator is verifying the plate thickness to +/- .005" with a pair of micrometers that are accurate to +/- .002".
What can you conclude about this in-process quality check?
Response:

A) The check is acceptable because the micrometers have a higher resolution than the required specification.
B) The check is acceptable because a later quality check will weed out any saw blades that are out of specification.
C) Statistically, the odds of a saw blade not meeting the specification and not being caught at this stage are acceptable.
D) The micrometers selected by the operator don't have the required resolution to determine if parts are in or out of specification.

2. Which of the following is the property of a material that enables it to resist plastic deformation, usually by penetration?
Response:

A) Metallography
B) Force
C) Tensile
D) Hardness

3. What is the maximum allowable tolerance for the thickness (0.700 direction) of element Q?
Response:

A) 0.005
B) 0.004
C) 0.010
D) +/- 0.003

4. Which of the following regions of the Weibull curve can be described by a time-dependent failure rate function?
Response:

A) Constant failure rate and wear-out
B) Early life and constant failure rate
C) None of the above
D) Early life and wear-out

5. A caliper that is typically used at the mill to accept parts was sent out for calibration. After it came back, the calibration certificate indicated that the caliper was out of spec when it was received by the calibration service. What is the next step?
Response:

A) Immediately place all product on hold and scrap
B) Hold a meeting with appropriate people to find out what impact this has on the product
C) Throw the caliper out
D) Hold the operator responsible for using a caliper that was out of spec

Solutions: